Zanussi washing machine wiring diagram service manual error code circuit schematic schema repair instruction guide user manual free pdf download

 

       
       
       
       

 

 

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Zanussi  washing machine circuit diagram EWM1000 platform

Washing machine circuit diagram

Electrical components – appliance Components of electronic circuit board

1. Circuit board

2. Suppressor

3. Main switch (on programme selector)

4. Door safety interlock

5. 1st level pressure switch

6. Anti-boiling pressure switch

7. Anti-overflow pressure switch (certain models only)

8. Heating element

9. Stator (motor)

10. Overload circuit-breaker (motor)

11. Tachymetric generator (motor)

12. Rotor (motor)

13. Drain pump

14. Pre-wash solenoid valve

15. Washing solenoid valve

16. “Door closed” lamp (certain models only)

17. Drum positioning system (DSP) (top-loaders – certain models only)

DOOR_TY Triac for door safety interlock

DRAIN_TY Triac for drain pump

K1 Heating element relay

K2 Motor relay: clockwise rotation

K3 Motor relay: anti-clockwise rotation

K4 Motor relay: half-range power (certain models only)

MOTOR_TY Motor triac

ON/OFF Main switch (programme selector)

PWELW_TY Triac for pre-wash solenoid valve

Serial interface Asynchronous serial interface

WELV_TY Triac for washing solenoid valve

 

 

 

In case of burning on the main circuit board, check that the problem is not caused by another electrical component (short-circuits, poor insulation, water leakage).

Refer to the figures below in order to identify the component that might have caused the burning according to the position of the burned area.

The circuit board shown below is the version with the greatest number of components: other boards may not feature all these components (relay K4 and buzzer).

 

Table of alarms error codes EWM1000

Alarm Description Possible fault Action/Machine status Reset
E00 No alarm
E11 Difficulty in filling during wash phase Tap closed or water pressure insufficient; Drain hose incorrectly positioned; Water fill solenoid faulty; Leaks from pressure switch hydraulic circuit; Pressure switch faulty; Wiring faulty; Circuit board faulty. Cycle paused, door closed Start
E13 Water leakage Drain hose incorrectly positioned; Water pressure insufficient; Water fill solenoid faulty; Leaks or blockage in pressure switch hydraulic circuit; Pressure switch faulty; Circuit board faulty. Cycle paused, door closed Start
E21 Difficulties in draining Drain hose kinked/blocked/incorrectly positioned; Drain filter clogged or dirty; Drain pump faulty; Pressure switch faulty;
Wiring faulty; Circuit board faulty; Current leakage from heating element to ground.
Cycle paused Start
E23 Drain pump triac faulty Drain pump faulty; Wiring faulty; Circuit board faulty. Safety drain - Cycle stopped, door open Selector on “0”
E24 Problems with «sensing» of drain pump triac Circuit board faulty. Safety drain – Cycle stopped, door released Selector on “0”
E33 Incongruence between contact closure of anti-
boiling and 1st level of pressure switch
Pressure switch faulty; Current leakage from heating
element to ground; Heating element; Wiring faulty; Circuit
board faulty.
Safety drain - Cycle stopped, door open Selector on “0”
E35 Water overflow Water fill solenoid faulty; Leaks from pressure switch hydraulic circuit; Pressure switch faulty; Wiring faulty; Circuit board faulty. Cycle blocked, door closed. Safety drain.
Drain pump (sequence 5 min. ON - 5 min.
OFF)
Selector on “0”
E36 «sensing» circuit of anti-boiling pressure switch
faulty
Circuit board faulty. Cycle blocked, door closed Selector on “0”
E37 «sensing» circuit of 1st level faulty Circuit board faulty. Cycle blocked, door closed Selector on “0”
E39 HV «sensing» circuit of anti-flooding pressure
switch faulty
Circuit board faulty. Cycle blocked, door closed Selector on “0”
E41 Door open Door safety interlock faulty; Wiring faulty;
Circuit board faulty.
Cycle paused Start
E42 Problems with aperture of door Door safety interlock faulty; Wiring faulty;
Circuit board faulty
Cycle paused Start or Selector
on “0”
E43 Power triac on door interlock faulty Door safety interlock faulty; Wiring faulty;
Circuit board faulty.
Safety drain, door released Selector on “0”
E44 Door interlock «sensing» faulty Circuit board faulty. Safety drain, door released Selector on “0”
E45 «sensing» on door interlock triac faulty Circuit board faulty. Safety drain, door released Selector on “0”
E51 Motor power triac short-circuited Circuit board faulty;
Current leakage from motor or wiring.
Cycle blocked, door closed (after 5 attempts in diagnostics or immediate during selection) Selector on “0”
E52 No signal from motor tachimetric generator Motor faulty; Wiring faulty;
Circuit board faulty.
Cycle blocked, door closed (after 5 attempts in diagnostics or immediate during selection) Selector on “0”
E53 «sensing» circuit on motor triac faulty Circuit board faulty. Cycle blocked Selector on “0”
E54 Motor relay contacts sticking Circuit board faulty;
Current leakage from motor or wiring.
Cycle blocked, door closed (after 5 attempts in diagnostics or immediate during selection) Selector on “0”
E61 Insufficient heating during washing NTC sensor faulty; Heating element faulty; Wiring faulty;
Circuit board faulty.
Heating phase skipped ---
E62 Overheating during washing NTC sensor faulty; Heating element faulty; Wiring faulty;
Circuit board faulty.
Safety drain (with cooling water fill) - Stop with door open Selector on “0”
E66 Power relay for heating element faulty Circuit board faulty; Current leakage from heating element
or wiring to ground.
Safety drain (with cooling water fill) - Stop with door open Selector on “0”
E71 NTC washing sensor faulty NTC sensor faulty; Wiring faulty;
Circuit board faulty.
Heating phase skipped ---
E82 Error in reset position of selector Circuit board faulty. Cycle cancelled Selector on “0”
E83 Error in reading selector position Configuration data incorrect; Circuit board faulty. During the cycle continues normally, switches off completely during selection ---
E93 Incorrect machine configuration Configuration data incorrect; Circuit board faulty. Appliance blocked Selector on “0”
E94 Incorrect washing cycle configuration Configuration data incorrect; Circuit board faulty. Appliance blocked Selector on “0”
E95 Communications error between microprocessor
and EEPROM
Circuit board faulty. Appliance blocked Selector on “0”
E96 Incongruence between hardware version and
configuration.
Configuration data incorrect; Circuit board faulty. Appliance blocked Selector on “0”
E97 Incongruence between programme selector and
cycle configuration
Configuration data incorrect; Circuit board faulty. Appliance blocked Selector on “0”
EB1 Power supply frequency of appliance incorrect Mains power supply problems (incorrect / interference); Circuit board faulty. Cycle blocked until normal power supply
conditions are restored
Selector on “0”
EB2 Voltage too high Mains power supply problems (incorrect / interference); Circuit board faulty. Cycle blocked until normal power supply
conditions are restored
Selector on “0”
EB3 Voltage too low Mains power supply problems (incorrect / interference); Circuit board faulty. Cycle blocked until normal power supply
conditions are restored
Selector on “0”

Notes concerning certain alarm codes
 

  • Configuration alarms E93-E96: If these alarms are generated (when the appliance is switched on), operation of the appliance is blocked and all the LEDs light. The diagnostics procedure cannot be accessed; the only option is to switch the appliance OFF (by turning the selector to position “0”).
     
  • Configuration alarm E94: For this alarm code, only the family for alarm “9” is displayed; the diagnostics procedure cannot be accessed, and the “rapid alarm display” function cannot be used.
     
  • Alarms EB1-EB2-EB3: In the event of problems with the mains power supply, the appliance remains in alarm mode until the mains frequency or voltage are restored to the correct value or the appliance is switched off (by turning the programme selector to “0”). The family of alarm “B” is displayed; the diagnostics procedure cannot be accessed, and the “rapid alarm display” function cannot be used. The complete alarm code can be read only when the abnormal situation has ceased.
     
  • Alarms E51- E52: During the diagnostics test, all the alarms are displayed. Normally, when the programme selector is turned from one test phase to another, the appliance exits the alarm condition and performs the phase selected. This does not take place in the case of alarms E51 (power triac on motor short-circuited) and E52 (no signal from the tachymetric generator on the motor): in these cases, the only option to exit the alarm condition is to switch the appliance OFF by turning the selector to position “0” (reset).

 

PNC_ELC

Platform

Pub

Model

BrandName

ProdDate

91421105900

EWM1000

599373622

ADV106

Zanussi

20051028

91421113300

EWM1000

599375831

ADV106

Zanussi

20060227

91421113301

EWM1000

599382010

ADV106

Zanussi

20060519

91421113302

EWM1000

599382062

ADV106

Zanussi

20060811

91421113303

EWM1000

599700136

ADV106

Zanussi

20070504

91428108100

EWM1000

599373628

ADV86

Zanussi

20051028

91428113500

EWM1000

599381573

ADV86

Zanussi

20060505

91428113501

EWM1000

599381574

ADV86

Zanussi

20060508

91428113502

EWM1000

599381575

ADV86

Zanussi

20060522

91479132300

EWM1000

599372681

BONUX

Zanussi

20050916

91479132301

EWM1000

599379107

BONUX

Zanussi

20051021

91479133000

EWM1000

599374870

BONUX

Zanussi

20060120

91479133001

EWM1000

599386257

BONUX

Zanussi

20070223

91479112500

EWM1000

599359275

F1015

Zanussi

20030606

91479112501

EWM1000

599383763

F1015

Zanussi

20051223

91479110500

EWM1000

599351867

F1025

Zanussi

20020411

91479113200

EWM1000

599354745

F1025

Zanussi

20021004

91479112900

EWM1000

599354729

F1026

Zanussi

20021004

91452000100

EWM1000

599379283

F1046

Zanussi

20060519

91478077500

EWM1000

599372565

F1046

Zanussi

20050909

91478080400

EWM1000

599383781

F1046

Zanussi

20060203

91479112700

EWM1000

599357572

F1213

Zanussi

20030321

91478071600

EWM1000

599359986

F1214

Zanussi

20030718

91478070900

EWM1000

599354624

F1215

Zanussi

20020927

91478070901

EWM1000

599370133

F1215

Zanussi

20050422

91478082000

EWM1000

599377040

F1215

Zanussi

20060310

91478082001

EWM1000

599379098

F1215

Zanussi

20060505

91479112600

EWM1000

599356980

F1215

Zanussi

20030228

91479112601

EWM1000

599383764

F1215

Zanussi

20051223

91479110600

EWM1000

599351871

F1225

Zanussi

20020411

91479113300

EWM1000

599354746

F1225

Zanussi

20021004

91479113000

EWM1000

599354736

F1226

Zanussi

20021004

91479126800

EWM1000

599367947

F1227

Zanussi

20041231

91452000200

EWM1000

599378018

F1246

Zanussi

20060331

91452000201

EWM1000

599379188

F1246

Zanussi

20060505

91452000203

EWM1000

599384216

F1246

Zanussi

20061103

91452000205

EWM1000

599385820

F1246

Zanussi

20070209

91478077600

EWM1000

599372566

F1246

Zanussi

20050909

91478080500

EWM1000

599375250

F1246

Zanussi

20060120

91478080501

EWM1000

599379063

F1246

Zanussi

20060505

91452100900

EWM1000

599379331

F1247

Zanussi

20060519

91479131200

EWM1000

599372108

F1247

Zanussi

20050722

91479131201

EWM1000

599384054

F1247

Zanussi

20051223

91479112000

EWM1000

599353555

F1256W

Zanussi

20020717

91478071000

EWM1000

599354627

F1415

Zanussi

20020927

91478071001

EWM1000

599383899

F1415

Zanussi

20050304

91478071002

EWM1000

599373727

F1415

Zanussi

20051104

91478082100

EWM1000

599377042

F1415

Zanussi

20060310

91479110700

EWM1000

599351878

F1425

Zanussi

20020411

91479113100

EWM1000

599354737

F1426

Zanussi

20021004

91479113101

EWM1000

599383770

F1426

Zanussi

20051223

91479126900

EWM1000

599367949

F1427

Zanussi

20041231

91452100800

EWM1000

599378065

F1446

Zanussi

20060421

91479131500

EWM1000

599372590

F1446

Zanussi

20050909

91479131501

EWM1000

599384053

F1446

Zanussi

20051223

91479137901

EWM1000

599375227

F1446

Zanussi

20060120

91452101000

EWM1000

599379332

F1447

Zanussi

20060519

91479131300

EWM1000

599372109

F1447

Zanussi

20050722

91479131301

EWM1000

599384052

F1447

Zanussi

20051223

91479138300

EWM1000

599375442

F1447

Zanussi

20060127

91479129300

EWM1000

599369837

F1626

Zanussi

20050408

91479129301

EWM1000

599384032

F1626

Zanussi

20051223

91479140100

EWM1000

599383823

F1626

Zanussi

20060217

91452101600

EWM1000

599701264

F1645

Zanussi

20070831

91479131100

EWM1000

599371822

F1645

Zanussi

20050708

91479138000

EWM1000

599377697

F1645

Zanussi

20060414

91452101200

EWM1000

599379370

F1646

Zanussi

20060519

91452101202

EWM1000

599388547

F1646

Zanussi

20070511

91452101100

EWM1000

599383564

F1647

Zanussi

20061013

91479136100

EWM1000

599374100

F1647

Zanussi

20051125

91479138400

EWM1000

599375443

F1647

Zanussi

20060127

91452101700

EWM1000

599381578

F1648

Zanussi

20060721

91452101702

EWM1000

599388546

F1648

Zanussi

20070511

91421102300

EWM1000

599355027

FA1025E

Zanussi

20021018

91421102301

EWM1000

599384158

FA1025E

Zanussi

20050418

91421102302

EWM1000

599371494

FA1025E

Zanussi

20050624

91421112601

EWM1000

599382086

FA1025E

Zanussi

20060811

91421104001

EWM1000

599379323

FA1026HDRO

Zanussi

20050329

91421104002

EWM1000

599371705

FA1026HDRO

Zanussi

20050701

91421110400

EWM1000

599375801

FA1026HYDR

Zanussi

20060217

91421110401

EWM1000

599381800

FA1026HYDR

Zanussi

20060512

91421110402

EWM1000

599381803

FA1026HYDR

Zanussi

20060526

91478090700

EWM1000

599371244

FA1026HYDR

Zanussi

20050610

91478092300

EWM1000

599374850

FA1026HYDR

Zanussi

20060113

91421103800

EWM1000

599364148

FA1031E

Zanussi

20040423

91421103802

EWM1000

599371701

FA1031E

Zanussi

20050701

91421103300

EWM1000

599361441

FA1035E

Zanussi

20031031

91421103302

EWM1000

599371691

FA1035E

Zanussi

20050708

91421112800

EWM1000

599375820

FA1035E

Zanussi

20060224

91421112801

EWM1000

599381966

FA1035E

Zanussi

20060519

91421112802

EWM1000

599382091

FA1035E

Zanussi

20060811

91421112803

EWM1000

599388947

FA1035E

Zanussi

20070518

91421103500

EWM1000

599364136

FA1055E

Zanussi

20040423

91421103502

EWM1000

599371693

FA1055E

Zanussi

20050701

91421103900

EWM1000

599364944

FA1084E

Zanussi

20040618

91421103902

EWM1000

599371703

FA1084E

Zanussi

20050708

91428102900

EWM1000

599355032

FA615E

Zanussi

20021018

91428102900

EWM1000

599359063

FA615E

Zanussi

20030530

91428103400

EWM1000

599357154

FA615E

Zanussi

20030307

91428103401

EWM1000

599371851

FA615E

Zanussi

20050708

91428106200

EWM1000

599367475

FA678E

Zanussi

20041119

91428106201

EWM1000

599371877

FA678E

Zanussi

20050708

91428113200

EWM1000

599380410

FA678E

Zanussi

20060505

91428113201

EWM1000

599384136

FA678E

Zanussi

20060508

91428113202

EWM1000

599384137

FA678E

Zanussi

20060526

91428103100

EWM1000

599355034

FA825E

Zanussi

20021018

91428103100

EWM1000

599359064

FA825E

Zanussi

20030530

91428103500

EWM1000

599357156

FA825E

Zanussi

20030307

91428103501

EWM1000

599371854

FA825E

Zanussi

20050708

91428107200

EWM1000

599368873

FA825E

Zanussi

20050218

91428107201

EWM1000

599371887

FA825E

Zanussi

20050708

91428106100

EWM1000

599367437

FA826HYDRO

Zanussi

20041112

91428106101

EWM1000

599371876

FA826HYDRO

Zanussi

20050708

91428110400

EWM1000

599381336

FA826HYDRO

Zanussi

20060505

91428110401

EWM1000

599384121

FA826HYDRO

Zanussi

20060508

91428110402

EWM1000

599384122

FA826HYDRO

Zanussi

20060526

91478090600

EWM1000

599371241

FA826HYDRO

Zanussi

20050610

91478092200

EWM1000

599374849

FA826HYDRO

Zanussi

20060113

91428105400

EWM1000

599364059

FA831E

Zanussi

20040423

91428105401

EWM1000

599371867

FA831E

Zanussi

20050708

91428105100

EWM1000

599364054

FA835E

Zanussi

20040423

91428106300

EWM1000

599367477

FA878E

Zanussi

20041119

91428106301

EWM1000

599371879

FA878E

Zanussi

20050708

91428105600

EWM1000

599364947

FA884E

Zanussi

20040618

91428105601

EWM1000

599371870

FA884E

Zanussi

20050708

91421102400

EWM1000

599356277

FAE1025V

Zanussi

20030117

91421102800

EWM1000

599364022

FAE1025V

Zanussi

20040416

91421102802

EWM1000

599371498

FAE1025V

Zanussi

20050624

91421102900

EWM1000

599359024

FAE1025V

Zanussi

20030530

91421110300

EWM1000

599375799

FAE1025V

Zanussi

20060217

91421110301

EWM1000

599381832

FAE1025V

Zanussi

20060512

91421114100

EWM1000

599381192

FAE1025V

Zanussi

20060714

91478090000

EWM1000

599359445

FAE1025V

Zanussi

20030613

91478090001

EWM1000

599359987

FAE1025V

Zanussi

20030718

91478090002

EWM1000

599360672

FAE1025V

Zanussi

20030919

91478090003

EWM1000

599369011

FAE1025V

Zanussi

20050225

91478090004

EWM1000

599376570

FAE1025V

Zanussi

20051021

91478090300

EWM1000

599359565

FAE1025V

Zanussi

20030620

91478090301

EWM1000

599359994

FAE1025V

Zanussi

20030718

91478090302

EWM1000

599362007

FAE1025V

Zanussi

20031205

91478090500

EWM1000

599371239

FAE1025V

Zanussi

20050610

91478092100

EWM1000

599379938

FAE1025V

Zanussi

20060609

91478092700

EWM1000

599376050

FAE1025V

Zanussi

20060217

91478082200

EWM1000

599377051

FAE1226

Zanussi

20060310

91428103200

EWM1000

599356278

FAE625

Zanussi

20030117

91428104100

EWM1000

599364028

FAE625

Zanussi

20040416

91478090100

EWM1000

599359563

FAE625

Zanussi

20030620

91428103300

EWM1000

599356279

FAE825V

Zanussi

20030117

91428104200

EWM1000

599364031

FAE825V

Zanussi

20040416

91428104201

EWM1000

599371858

FAE825V

Zanussi

20050708

91478090200

EWM1000

599359564

FAE825V

Zanussi

20030620

91478090201

EWM1000

599359991

FAE825V

Zanussi

20030718

91478090202

EWM1000

599362006

FAE825V

Zanussi

20031205

91478092000

EWM1000

599374847

FAE825V

Zanussi

20060113

91490140100

EWM1000

599373489

FE1002

Zanussi

20051014

91490140500

EWM1000

599380288

FE1002

Zanussi

20060616

91490140501

EWM1000

599701673

FE1002

Zanussi

20070205

91490140502

EWM1000

599701737

FE1002

Zanussi

20070521

91490140503

EWM1000

599708571

FE1002

Zanussi

20080530

91479250800

EWM1000

599358286

FE1025G

Zanussi

20030418

91479253400

EWM1000

599376059

FE1025G

Zanussi

20060224

91479253401

EWM1000

599379128

FE1025G

Zanussi

20060505

91452200400

EWM1000

599382360

FE1027G

Zanussi

20060901

91452200401

EWM1000

599383751

FE1027G

Zanussi

20061027

91490140000

EWM1000

599373402

FE802

Zanussi

20051014

91490140400

EWM1000

599380285

FE802

Zanussi

20060616

91490140401

EWM1000

599701008

FE802

Zanussi

20070518

91490140402

EWM1000

599701719

FE802

Zanussi

20070521

91490140403

EWM1000

599708570

FE802

Zanussi

20080530

91479272300

EWM1000

599370981

FE825G

Zanussi

20050527

91479272800

EWM1000

599379995

FE825G

Zanussi

20060609

91452200300

EWM1000

599382358

FE827G

Zanussi

20060901

91452200301

EWM1000

599383750

FE827G

Zanussi

20061027

91490120603

EWM1000

599709326

FE904NN

Zanussi

20080613

91479124900

EWM1000

599366499

FL1018

Zanussi

20040917

91479114400

EWM1000

599355162

FL1108

Zanussi

20021101

91479124700

EWM1000

599365934

FL1108ALU

Zanussi

20040820

91479119800

EWM1000

599360442

FL1208

Zanussi

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EWM1000

599701775

ZWO3104

Zanussi

20070730

91490100506

EWM1000

599708935

ZWO3104

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20080530

91490100400

EWM1000

599380178

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20060616

91490100401

EWM1000

599385204

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20060901

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599701675

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599701714

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20070618

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599708412

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20080516

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599380636

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20060623

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599380642

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20060623

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599701746

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599708414

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599380638

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599380643

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599701689

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599701750

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599708939

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599380633

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599380640

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599701690

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599701745

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91490180303

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599708413

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20080516

 

 

 

     
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1. PURPOSE OF THIS SERVICE MANUAL

The purpose of this Service Manual is to provide Service Engineers, who already have the basic knowledge necessary to repair household washing machines, with information of a general nature regarding the HEC range of washing machines.

More detailed information regarding specific models may be found in the Service Notes and Service

Manuals (issued separately) for each specific model or functionality.

This information covers:

  • Circuit diagrams

  • Exploded views of spare parts

  • Spare parts lists

  • Functions and diagnostics

2. IMPORTANT NOTES

  • Repairs to electrical appliances must be effected only by qualified personnel.

  • Before accessing the components inside the appliance, always remove the plug from the power socket.

  • Where possible, ohmic measurements should be effected rather than direct measurement of voltage and current.

  • Certain metal components inside the appliance may have sharp edges. Care should be taken to avoid cuts or abrasions.

  • Before laying the appliance on the floor, always drain any water by means of the system placed beside the drain filter.

  • Never lay the appliance on its right side (i.e. electronic control unit side); this would cause the water in the detergent dispenser to fall onto electrical components, thus damaging them.

  • After repairing the appliance, always perform the final tests.
3. CAUTION:
  • Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS of this publication. Remember: Safety First.
  • General Guidance An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line.
  • Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

 

 

 

 

 
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